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Ein junger Mann sitzt vor zwei Monitoren und führt die virtuelle Inbetriebnahme einer technischen Anlage durch. Auf den Bildschirmen sind schematische Darstellungen und Steuerungsoberflächen zu sehen.

ROTH DIGITALIZATION

Virtual Commissioning

Virtual Commissioning

Efficiently Build a Digital System with X-in-the-Loop Simulation

Virtual commissioning makes it possible to visualize, test, and optimize the control software on the digital twin at an early stage. This method allows complex systems to be digitally modeled and significantly shortens development times.

Digital Twins, Thanks to Years of Experience in Virtual Commissioning

Thanks to our many years of project experience in the field of virtual commissioning, we can create virtual representations of highly complex systems—all the way up to a complete digital twin.
Our extensive model library and automated model generation form the foundation for efficient and targeted implementation.
All models are tailored to our customers’ specific requirements: pragmatic, efficient, and application-oriented.

We have extensive experience gained from numerous cross-industry projects and in the use of leading simulation tools such as fe.screen-sim, ISG-virtuos, and WinMOD.

VIBN Test Benches – From Simple to Complex

Our VIBN test benches cover a range of requirements and levels of complexity:

  • Control system integration with real (hardware-in-the-loop) and virtual (software-in-the-loop) controllers, such as Siemens or Beckhoff…
  • Co-simulation with virtual robot controllers
  • Integration and Connection of Control Systems
  • Hybrid test benches with real hardware

Benefits of Virtual Commissioning

Virtual commissioning offers numerous advantages that deliver directly measurable results:

  • Improving Software Quality Through Early and Extensive Testing
  • Reducing on-site commissioning times
  • Minimizing Risks and Early Error Detection
  • Resource-Efficient Engineering Through Early-Stage Plant Optimization

Added Value Beyond (Virtual) Commissioning

The benefits of virtual commissioning don’t end when the project is completed.
The digital twin that accompanies plant operations remains valuable even after commissioning—for training, plant optimization, and expansions.
This allows you to increase plant availability in the long term and create a sustainable foundation for continuous improvement.